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  5. /Pressure Sensitive Push Body Bar - Barrier Guard and Estop
Body Push Bar for ANSI B28.1-2017
Horizontal Press

Pressure Sensitive Push Body Bar - Barrier Guard and Estop

SKU ODIZ-8527

Pressure‑sensitive body bars are emergency‑trip devices required on rubber‑industry mills with roll heights at or above 46 inches, designed to stop the machine instantly when any part of an operator’s body contacts the bar. They must span the full width of the mill, remain unobstructed, actuate with minimal force, and integrate with the mill’s stopping system to meet ANSI B28.1 performance and stopping‑distance requirements. Their purpose is to provide an intuitive, involuntary safeguard that prevents entrapment at in‑running nip points by ensuring the mill stops the moment an operator makes contact with the bar.

This device can be used in other machinery applications as:

  • Custom continuous flow lines
  • lathes
  • Custom solutions
$1,350.00In stock

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CNC PlasmaCNC RoutersCNC WaterjetHorizontal PressLight Curtains and Presence-Sensing DevicesPalletizersPress BrakeRollersShearsVertical Press
TagsAnsi B28.1-2017Barrier BarEstop barPressure Sensitive body bar

Pressure‑sensitive body bars are a required safety‑trip device used on rubber‑industry mills (two‑roll mills) to stop the machine immediately when an operator’s body contacts the bar. They are defined in OSHA 1910.216 and supported by ANSI B28.1‑2017, which governs safety specifications for mills and calendars. Below is a clear, standards‑aligned summary grounded in the authoritative sources returned.

Pressure‑Sensitive Body Bars — ANSI/OSHA Summary

Core function: A pressure‑sensitive body bar is a physical safety‑trip device mounted across the front and back of a mill. When the operator’s body presses against the bar, it must immediately actuate the mill’s emergency stop, preventing entrapment between in‑running rolls.

NOTE: you should confirm the stop time of the machine as well as verifying the machine electronics safety categories meet the risk levels. If you need assistance determining your machine stop times &/or assistance with the machine safety category level of your machine, Odiz Safety has a North American EH&S services team that could assist. 

Where They Are Required

  • Required on mills with roll heights ≥ 46 inches. OSHA mandates that mills with operating roll heights at or above this threshold must have pressure‑sensitive body bars installed at both the front and back.

Performance Requirements

Pressure‑sensitive body bars must:

  • Operate readily on contact — no special force or technique required.
  • Be accessible — positioned so the operator can reach them naturally during normal work.
  • Trigger the safety‑trip system immediately when pressed by any part of the operator’s body.
  • Integrate with the mill’s stopping system to meet ANSI B28.1 stopping‑distance requirements (ANSI B28.1 includes stopping‑distance tables and principles for emergency‑stop devices).

Placement Requirements

  • Installed across the full width of the mill face (front and back).
  • Positioned so the operator’s body will naturally contact the bar before reaching the danger zone.
  • Must not be obstructed by auxiliary equipment (dividers, spray pipes, conveyors, etc.).

Integration With Other Safety Devices

Pressure‑sensitive body bars are one of three allowable mill safety‑trip devices:

  1. Pressure‑sensitive body bars (required for ≥46" roll height)
  2. Safety trip rods
  3. Safety tripwire cables

ANSI B28.1‑2017 requires mills to have at least one compliant trip device and defines principles for emergency stopping, device accessibility, and protective‑device reliability.

Why They Matter

Rubber‑industry mills present severe entrapment hazards due to in‑running nip points. Pressure‑sensitive body bars provide the fastest, most intuitive emergency‑stop method, because they rely on involuntary body contact, not operator reaction time.

Executive Summary

Pressure‑sensitive body bars are mandatory emergency‑trip devices for rubber‑industry mills with roll heights ≥46". They must be installed at the front and back of the mill, actuate immediately upon body contact, remain unobstructed, and integrate with ANSI B28.1 stopping‑distance requirements. Their purpose is to prevent operator entrapment by providing a no‑skill, no‑delay emergency stop mechanism.

  • Pressure Sensitive Push Body Bar - Barrier Guard and EstopPressure Sensitive Push Body Bar - Barrier Guard and Estop
  • Switches Used in the BarThere are two switches on each side of the unit.
1910.212 - General requirements for all machines.1910.212(a) - Machine guarding1910.212(a)(1) - Types of guarding1910.212(a)(2) – General Requirements for Machine Guards1910.212(a)(3) – Point of Operation Guarding1910.212(a)(3)(i) – Point of Operation Defined1910.212(a)(3)(iii) – Special Hand Tools for Placing and Removing Material1910.212(a)(3)(ii) – Guard Design for Operator Safety1910.212(a)(3)(iv) – Machines That Usually Require Point-of-Operation Guarding1910.212(a)(3)(iv)(b) – Shears1910.212(a)(3)(iv)(c) – Alligator Shears1910.212(a)(3)(iv)(d) – Power Presses1910.212(a)(3)(iv)(i) – Forming Rolls and Calenders

1910.212 - General requirements for all machines.

OSHA 1910.212 sets the general requirements for machine guarding, covering moving parts, points of operation, in-running nip points, and flying debris. It applies to all machines to protect workers from injury caused by hazardous motion and contact.

All products for this standard

1910.212(a) - Machine guarding

OSHA 1910.212(a) establishes the general machine guarding requirements that protect employees from points of operation, moving parts, in-running nip points, and flying debris. It forms the foundation for all other machine guarding rules.

All products for this standard

1910.212(a)(1) - Types of guarding

OSHA 1910.212(a)(1) requires that one or more methods of machine guarding be provided to protect operators and nearby employees from rotating parts, flying chips, sparks, and other mechanical hazards. It defines the core duty to guard all dangerous machine motions.

All products for this standard

1910.212(a)(2) – General Requirements for Machine Guards

OSHA 1910.212(a)(2) defines the construction and design requirements for machine guards, ensuring they are strong, secure, and effective in protecting workers from mechanical hazards without introducing new risks.

All products for this standard

1910.212(a)(3) – Point of Operation Guarding

OSHA 1910.212(a)(3) requires that machines have point of operation guards to protect operators from contact with cutting, shaping, or forming actions. This rule ensures workers are shielded wherever material is fed into or removed from a machine.

All products for this standard

1910.212(a)(3)(i) – Point of Operation Defined

OSHA 1910.212(a)(3)(i) defines the point of operation as the area on a machine where work is actually performed upon the material being processed. The guarding requirement for that area is in 1910.212(a)(3)(ii).
All products for this standard

1910.212(a)(3)(iii) – Special Hand Tools for Placing and Removing Material

OSHA 1910.212(a)(3)(iii) requires special hand tools for placing and removing material to allow easy handling without the operator placing a hand in the danger zone. These tools supplement required guarding; they never replace it.
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1910.212(a)(3)(ii) – Guard Design for Operator Safety

OSHA 1910.212(a)(3)(ii) requires that the design and construction of machine guards prevent the operator from being exposed to injury during operation, setting a performance-based standard for guard effectiveness and safety.

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1910.212(a)(3)(iv) – Machines That Usually Require Point-of-Operation Guarding

OSHA 1910.212(a)(3)(iv) lists machine types that typically require point-of-operation guarding, including guillotine cutters, shears, alligator shears, power presses, milling machines, power saws, jointers, portable power tools, and forming rolls and calenders.

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1910.212(a)(3)(iv)(b) – Shears

OSHA 1910.212(a)(3)(iv)(b) identifies shears as machines that usually require point-of-operation guarding to protect workers from serious hazards like cutting, shearing, and amputations.
All products for this standard

1910.212(a)(3)(iv)(c) – Alligator Shears

OSHA 1910.212(a)(3)(iv)(c) lists alligator shears as machines that usually require point-of-operation guarding. These metal-cutting shears pose severe amputation and crush hazards, requiring fixed or interlocked guards to keep operators clear of the blade.
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1910.212(a)(3)(iv)(d) – Power Presses

OSHA 1910.212(a)(3)(iv)(d) identifies power presses as machines that usually require point-of-operation guarding. These high-force forming machines pose severe amputation risks, demanding physical guards or safeguarding devices that prevent hand or body entry during operation.
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1910.212(a)(3)(iv)(i) – Forming Rolls and Calenders

OSHA 1910.212(a)(3)(iv)(i) lists forming rolls and calenders as machines that usually require point-of-operation guarding. These rotating equipment types create severe in-running nip points that can pull in clothing, hair, or body parts, requiring fixed or adjustable guards and emergency stops.

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B11 – Machine Safety & Machine Tool StandardsB11.0 – Safety of MachineryB11.12 – Roll Forming & Roll Bending MachinesB11.15 – Bar, Pipe, Tube & Shape Bending MachinesB11.17 – Horizontal Hydraulic Extrusion PressesB11.2 – Hydraulic & Pneumatic Power Presses

B11 – Machine Safety & Machine Tool Standards

ANSI B11 is a suite of machine safety standards governing the design, guarding, risk assessment, and safeguarding of industrial machinery. It supports detailed safety criteria for compliance with OSHA’s machine guarding rules.

All products for this standard

B11.0 – Safety of Machinery

ANSI B11.0 outlines the foundational requirements for machinery safety, including terminology, risk assessment, and risk reduction principles. It serves as the broad “Type A” standard that supports machine-specific standards in the B11 series such as B11.19 and B11.C-type documents.

All products for this standard

B11.12 – Roll Forming & Roll Bending Machines

B11.12 specifies safety requirements for the design, construction, operation, and maintenance of roll-forming and roll-bending machines, helping reduce hazards in these high-speed metal-shaping processes.

All products for this standard

B11.15 – Bar, Pipe, Tube & Shape Bending Machines

B11.15 specifies safety requirements for power-driven machines designed to bend bar, pipe, tube and shapes—including design, guarding, installation, operation and lifecycle responsibilities.

All products for this standard

B11.17 – Horizontal Hydraulic Extrusion Presses

B11.17 outlines safety requirements for horizontal hydraulic extrusion presses — machines that extrude metal billets horizontally under high pressure — covering design, guarding, control systems, modification and lifecycle responsibilities for safe operation.

All products for this standard

B11.2 – Hydraulic & Pneumatic Power Presses

B11.2 provides industry consensus safety requirements for hydraulic and pneumatic power presses—machines that transmit force via hydraulic or pneumatic systems to form, cut, or assemble materials—and outlines design, guarding, control and lifecycle responsibilities.

All products for this standard

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