ESTOP with Yellow Plastic Enclosure and Optional Shroud

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Emergency Stop Device with Optional Shroud 3-Pole Contacts

The emergency stop button is used to immediately halt hazardous processes or machinery in order to prevent or minimize injury to personnel or damage to equipment.


  • Body Material: High Specification Polyester in Yellow
  • Ingress Protection: IP67
  • Contacts: 3NC or 2NC + 1NO
  • Conduits: 2 x M20 or ½” NPT Knockout
ESTOP Options

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Emergency Stop Device with Optional Shroud 3-Pole Contacts

The emergency stop button is used to immediately halt hazardous processes or machinery in order to prevent or minimize injury to personnel or damage to equipment.


  • Body Material: High Specification Polyester in Yellow
  • Ingress Protection: IP67
  • Contacts: 3NC or 2NC + 1NO
  • Conduits: 2 x M20 or ½” NPT Knockout
Important Note
Where the risk assessment identifies that inadvertent operation of the E-Stop button may occur during use or breakage and loss of the button function is foreseen, it may be preferable to specify the protection shroud version. When required by local regulations, please affix the supplied yellow emergency stop sticker.

 

Technical Data
Approvals cULus
Technology Emergency Stop, Twist-To-Release
Housing Material Yellow Polyester
Shroud Material Yellow Polyester
Button Material UV Resistant Polyester
Safety Contact type IEC 60947-5-1 Double break Type Zb
Termination Clamp up to 2.5 sq. mm conductors
Rating Utilization Category : AC15
Operational Rating AC15 A300 240V. 3A /120V 6A. ac
Thermal Current (Ith) 10A.
Rated Insulation Voltage (Ui) 500V
Withstand Voltage (Uimp) 2500V.
Short Circuit Overload Protection Fuse Externally 10A. (FF)
Operating Temperature -25 … +80 °C
Enclosure Protection IP67

 

Safety Classification and Reliability Data
Mechanical Reliability B10d 1.5 x 10 6 operations at 100mA load
ISO 13849-1 up to PLe depending upon system architecture
EN 62061 up to SIL3 depending upon system architecture
Safety Data – Annual Usage 8 cycles per hour / 24 hours per day / 365 days MTTFd 214 years

 

INFORMATION WITH REGARD TO UL508
Type 1 Enclosure Contact Blocks A300 230V/3A 120V/6A Wire range: 16AWG – 12AWG Stranded Copper Conductors Terminal Torque 7lb/in (0.8Nm) 24V LED (if fitted) powered by LVLC or Class 2 only.

1910.212 - General requirements for all machines.

OSHA 1910.212 — General Requirements for All Machines

OSHA 29 CFR 1910.212 is the core machine guarding standard that applies to nearly all machinery in general industry.
It requires employers to provide guards and protective devices to shield workers from points of operation, rotating parts, in-running nip points, flying chips, sparks, and other hazards.
As a “catch-all” standard, OSHA 1910.212 is often cited when no specific machine regulation exists, making it one of the most frequently enforced provisions in Subpart O.

Key Guarding Requirements

  • Point of Operation: Machines must be guarded so operators are not exposed to the point where the work is performed.
  • Rotating & Moving Parts: Guards must cover exposed belts, pulleys, gears, shafts, and flywheels to prevent accidental contact.
  • In-Running Nip Points: Hazards created where two parts rotate toward each other or where one part moves past a stationary object must be guarded.
  • Flying Chips & Sparks: Guards or shields must contain debris, sparks, and fragments generated during machine operation.
  • Anchoring: Machines designed for fixed location use must be securely anchored to prevent movement or tipping.

Examples of Machines Covered

Because OSHA 1910.212 is a broad standard, it applies to a wide range of equipment including drill presses, lathes, milling machines, conveyors, punch presses, saws, and grinders.
If a machine has moving parts that could injure a worker, 1910.212 requires guarding.

Common Violations

  • Missing point-of-operation guards on presses or saws.
  • Exposed belts, pulleys, or rotating shafts without guarding.
  • Improperly adjusted or removed guards during production.
  • Lack of anchoring on floor-mounted equipment.
  • Failure to contain sparks or flying material in grinding, cutting, or drilling operations.

Why OSHA 1910.212 Matters

Machine guarding violations are consistently among OSHA’s top cited standards.
Without proper guards, workers face severe risks of crushed fingers, amputations, lacerations, and eye injuries.
Compliance with OSHA 1910.212 helps facilities protect employees, avoid costly citations, and establish safer production environments.

Relation to Other Standards

OSHA 1910.212 is a general requirement that works in tandem with OSHA 1910.215 (Abrasive Wheel Machinery)
and machine-specific rules under Subpart O. It also aligns with ANSI B11 machine safety standards,
which provide technical safeguarding criteria.

Compliance Checklist

  • Install guards at the point of operation on all applicable machines.
  • Cover all rotating parts, belts, pulleys, gears, and shafts.
  • Guard in-running nip points created by rollers, belts, or chains.
  • Provide shields for flying chips, sparks, or debris.
  • Anchor floor-mounted machines to prevent shifting.
  • Train employees to use machines only with guards in place.

Internal Linking Opportunities

FAQ

What machines does OSHA 1910.212 apply to?

It applies to virtually all machines in general industry that expose workers to hazards such as moving parts, points of operation, nip points, or flying debris.

Is OSHA 1910.212 machine-specific?

No. It is a general machine guarding standard. When a machine does not have its own specific OSHA rule, 1910.212 is applied.

What are in-running nip points?

They are pinch points created when two rotating parts move toward each other or when one rotating part moves against a fixed surface. These must be guarded to prevent entrapment injuries.


1910.213 – Woodworking Machinery Requirements (General Overview)

OSHA 1910.213 — Woodworking Machinery Requirements (General Overview)

OSHA 29 CFR 1910.213 is the primary standard governing woodworking machinery safety in general industry.
It specifies requirements for the design, construction, operation, and guarding of woodworking equipment used in manufacturing, carpentry, furniture production, and maintenance shops.
The goal of this regulation is to reduce injuries caused by contact with cutting tools, in-running nip points, and flying wood chips while promoting safe machine design and use.

Scope and Application

This standard applies to all types of woodworking machinery used in fixed locations, including both new and existing equipment.
It covers hand-fed and power-fed saws, planers, jointers, sanders, lathes, and other machines used to cut, shape, or form wood and similar materials.
While primarily focused on stationary woodworking machines, it complements other standards such as 1910.212 (General Machine Guarding) and 1910.243 (Portable Powered Tools).

Key Objectives of OSHA 1910.213

  • Ensure that all woodworking machines are designed and constructed to operate safely and resist mechanical failure.
  • Require guards and safety devices that prevent operator contact with cutting edges, blades, or in-running nip points.
  • Mandate proper automatic controls and emergency stops to halt machines during malfunction or maintenance.
  • Standardize safety requirements for specific types of woodworking machines (e.g., saws, planers, jointers, sanders, lathes).
  • Reduce the number of amputations, lacerations, and struck-by injuries in woodworking environments.

Major Sections of OSHA 1910.213

  • 1910.213(a) – Machine Construction (General): Requires all woodworking machines to be built and maintained to prevent hazards, with secure guards, control systems, and proper design.
  • 1910.213(b) – Hand-fed Crosscut Table Saws: Specifies guard and kickback prevention requirements for crosscut saws, including hood guards and spreaders.
  • 1910.213(c) – Hand-fed Ripsaws: Outlines riving knife, anti-kickback device, and hood guard requirements for rip saws.
  • 1910.213(d) – Circular Resaws: Requires enclosure of the upper blade portion and automatic feed mechanisms.
  • 1910.213(e) – Band Saws: Requires fully enclosed wheels and adjustable blade guards above the workpiece.
  • 1910.213(f) – Jointers: Requires automatic, self-closing cutter head guards on hand-fed jointers.
  • 1910.213(g) – Planers and Moulders: Requires top and side guarding for cutting heads and feed rollers.
  • 1910.213(h) – Lathes, Sanders, and Other Machines: Provides requirements for guarding rotating parts and sanding drums, including exhaust and dust collection provisions.

Core Safety Requirements

  • Point-of-operation guarding: The area where wood is cut, shaped, or bored must be protected by a hood, shield, or automatic guard.
  • Anti-kickback devices: Machines such as ripsaws and moulders must include pawls or spreaders to prevent material from being thrown back toward the operator.
  • Automatic return and feed mechanisms: Reduce manual handling and operator exposure to cutting zones.
  • Dust collection and ventilation: Machines must include exhaust systems to minimize inhalation of sawdust and airborne particulates.
  • Emergency stops and disconnects: Accessible controls must be installed to stop machines quickly in case of danger.

Common Hazards Addressed by 1910.213

  • Contact with saw blades or cutter heads
  • Kickback and ejected materials
  • In-running nip points and entanglement
  • Flying wood chips and dust inhalation
  • Unexpected startup or mechanical failure

Best Practices for Compliance

  • Verify that all woodworking machines are equipped with manufacturer-approved guards and safety features.
  • Retrofit older machines to meet current OSHA and ANSI O1.1 Woodworking Machinery Safety Requirements.
  • Establish a lockout/tagout program for servicing and blade changes.
  • Conduct daily pre-use inspections of guards, stops, and power transmission components.
  • Train employees on hazard recognition, safe feeding techniques, and emergency response procedures.
  • Maintain written records of machine maintenance, inspections, and operator training.

Why OSHA 1910.213 Is Important

Woodworking machines are among the most hazardous types of industrial equipment, accounting for a significant percentage of workplace amputations each year.
OSHA 1910.213 provides a comprehensive framework that ensures each machine—from table saws to planers—is designed, operated, and maintained with effective guards and safety devices.
Compliance with this standard not only prevents injuries but also improves production efficiency and equipment longevity by promoting proper operation and maintenance practices.

FAQ

Does 1910.213 apply to portable woodworking tools?

No, portable tools are covered under OSHA 1910.243. Section 1910.213 focuses on stationary and power-driven woodworking machinery.

Can older machines be grandfathered in?

No. All woodworking machines, regardless of age, must comply with 1910.213 requirements or be retrofitted to ensure safe operation.

What standards does OSHA reference for woodworking safety?

OSHA 1910.213 is closely aligned with ANSI O1.1 – Woodworking Machinery Safety Requirements, which provides detailed design and guarding guidance for specific machine types.


1910.213(i) – Bandsaws and Band Resaws (Guarding and Safety Requirements)

OSHA 1910.213(i) — Bandsaws and Band Resaws (Guarding and Safety Requirements)

OSHA 29 CFR 1910.213(i) provides specific safety standards for the design, guarding, and operation of bandsaws and band resaws used in woodworking operations.
This section requires that all moving parts—including wheels, blades, and drive mechanisms—be completely enclosed and that exposed blade sections be guarded to the maximum extent possible.
The goal of this regulation is to prevent accidental blade contact, lacerations, entanglement, and kickback injuries during use.

Purpose and Intent

Bandsaws and resaws are among the most versatile and widely used woodworking machines, but their continuous blade motion and exposed cutting edges present significant hazards.
OSHA 1910.213(i) ensures that these machines are equipped with comprehensive guarding systems that minimize operator exposure while maintaining visibility and control of the workpiece.
The rule applies to both horizontal and vertical bandsaws used in wood cutting and shaping.

Key Requirements

  • Wheel guards: Both upper and lower wheels must be fully enclosed with metal housings or equivalent guards strong enough to contain a blade in the event of breakage.
  • Blade guards: The portion of the blade between the saw table and the upper wheel guard must be guarded except at the point of operation.
  • Adjustable guard design: The upper guide and guard must be adjustable to cover the unused portion of the blade above the stock being cut.
  • Drive mechanisms: Belts, pulleys, and gears driving the saw must be enclosed in compliance with OSHA 1910.219 (Mechanical Power-Transmission Apparatus).
  • Blade maintenance: Blades must be properly tensioned, tracked, and kept sharp to reduce breakage and vibration hazards.

Specific Guarding Provisions

  • The upper wheel must be enclosed by a metal cover or guard that completely surrounds the wheel except for the slot necessary for the blade.
  • The lower wheel must be enclosed by a guard that covers the wheel and all blade return paths.
  • Where stock is fed manually, the front and sides of the blade must be guarded to prevent accidental contact.
  • All band resaws must include a feed roll or blade guard on the infeed side to prevent reach-in hazards.
  • Any portion of the blade beneath the table must be enclosed or guarded by the machine frame or a fixed cover.

Common Hazards Controlled

  • Blade contact: Operators’ hands or fingers coming into contact with the cutting edge during operation or cleaning.
  • Blade breakage: Fragments or snapped blades striking the operator.
  • Entanglement: Loose clothing, gloves, or jewelry caught in exposed moving parts.
  • Kickback or pull-in: Improper feeding techniques causing stock to be drawn into the blade unexpectedly.
  • Dust exposure: Wood dust generated by cutting can contribute to respiratory or fire hazards.

Design and Construction Recommendations

  • Use steel or cast-aluminum wheel guards capable of withstanding blade failure forces.
  • Equip bandsaws with automatic tension-release mechanisms to extend blade life and prevent overloading.
  • Include adjustable blade guides (both upper and lower) to minimize blade deflection.
  • Provide dust collection ports integrated into lower wheel housings for safe debris removal.
  • Install emergency stop buttons within reach of the operator’s position.

Operation and Maintenance Practices

  • Adjust the upper blade guard to cover the blade as close as possible to the top of the workpiece before cutting.
  • Inspect blade tracking and tension before each shift or material change.
  • Replace cracked, dull, or damaged blades immediately to avoid breakage during operation.
  • Clean accumulated sawdust from guards, housings, and wheels regularly to prevent overheating or ignition.
  • Train operators on proper hand positioning and feeding techniques to minimize exposure near the blade.

Best Practices for Compliance

  • Ensure all wheel housings and drive guards are secured and closed before operating the saw.
  • Maintain a machine-specific inspection checklist covering guard condition, blade tension, and alignment.
  • Install foot brakes or electronic braking systems to stop the blade quickly after power shutdown.
  • Incorporate lockout/tagout procedures for blade changes and maintenance per OSHA 1910.147.
  • Post clear signage reminding operators to adjust the guard before each cut.

Why OSHA 1910.213(i) Is Important

OSHA 1910.213(i) provides a comprehensive framework for reducing serious injuries associated with bandsaws and resaws.
These machines present high-speed cutting and continuous blade hazards that demand reliable guarding and operational discipline.
By enforcing full enclosure of wheels, guards over exposed blades, and safe control access, this rule prevents lacerations, amputations, and struck-by incidents—among the most common injuries in woodworking.

Related Standards

  • 1910.213(a)(9) — Guarding of belts, pulleys, gears, shafts, and moving parts.
  • 1910.219 — Mechanical Power-Transmission Apparatus.
  • ANSI O1.1 — Woodworking Machinery Safety Standard.
  • NFPA 664 — Standard for the Prevention of Fires and Explosions in Wood Processing Facilities.

FAQ

What’s the difference between a bandsaw and a resaw?

A bandsaw is a general-purpose cutting machine for wood and other materials. A resaw is a specialized type of bandsaw designed to cut boards into thinner sections or veneers along the grain.

Can the blade below the table remain exposed?

No. OSHA requires that the blade section beneath the table be fully enclosed or guarded by the machine frame to eliminate contact risk.

Is an adjustable upper guard mandatory?

Yes. The upper guard must be adjustable so the exposed blade above the stock is minimized for each operation, reducing the risk of contact.


1910.213(p) – Sanding Machines: Guarding and Safety Requirements

OSHA 1910.213(p) — Sanding Machines: Guarding and Safety Requirements

OSHA 29 CFR 1910.213(p) outlines mandatory safety standards for sanding machines used in woodworking, including disc sanders, belt sanders, drum sanders, and spindle sanders.
The purpose of this section is to prevent contact injuries, entanglement, and dust exposure by requiring guarding of moving parts, proper spacing between components, and effective dust control systems.
Sanding machines pose unique risks due to their continuous surface motion and abrasive nature, which can easily catch fingers, clothing, or hair if not properly guarded.

Purpose and Intent

OSHA 1910.213(p) ensures that all types of sanding machinery are designed and operated with adequate guarding, spacing, and exhaust systems to reduce the risk of injury and fire.
The rule applies to all woodworking sanding operations where abrasives are used to smooth, shape, or finish materials.
Key safety goals include preventing contact with moving belts or discs, avoiding nip point hazards between sanding surfaces and work supports, and minimizing airborne dust.

Key Requirements

  • Guarding of contact points: All contact areas between sanding surfaces and work supports must be guarded to prevent operator contact with rotating or moving parts.
  • Enclosure of unused portions: The unused run of sanding belts must be enclosed to eliminate exposure to the moving belt.
  • Disc and drum guards: Sanding discs and drums must be enclosed or guarded to protect against accidental contact and to contain fragments in case of abrasive failure.
  • Dust collection: All sanding machines must be equipped with an effective exhaust system to remove wood dust at its source.
  • Spacing requirements: Tables and guards must be adjusted so openings between the abrasive surface and the table edge do not exceed OSHA-specified clearances (typically 1/4 inch for belt sanders).
  • Power transmission guarding: Belts, pulleys, and shafts driving the sanding mechanism must be enclosed in compliance with OSHA 1910.219.

Types of Sanding Machines Covered

  • Belt sanders: Require guards enclosing the unused run of the belt and nip points where the belt contacts pulleys or tables.
  • Disc sanders: Must have guards enclosing the portion of the disc above the table unless the work is performed on both sides of the disc.
  • Drum sanders: Require enclosures for all moving parts and exhaust systems to control dust and prevent accidental contact.
  • Spindle sanders: Must have guards and table openings designed to prevent finger access to the spindle at the point of operation.

Common Hazards Controlled

  • Contact with moving abrasives: Prevents lacerations, burns, and crushed fingers from accidental touch.
  • Entanglement: Reduces risk of clothing, gloves, or jewelry being caught in moving belts or drums.
  • Inhalation hazards: Dust collection minimizes exposure to fine particulate matter linked to respiratory issues and explosions.
  • Flying debris: Guards contain loose material or failed abrasives.
  • Kickback and binding: Proper work support and clearance prevent sudden material ejection.

Guard Design and Construction Guidelines

  • Construct guards from heavy-gauge metal or equivalent materials that withstand impact and vibration.
  • Provide clear visibility at the point of operation through open or transparent sections if necessary.
  • Ensure all belt and disc enclosures allow easy access for adjustment and maintenance without removal of safety features.
  • For horizontal belt sanders, guard both upper and lower runs of the belt wherever possible.
  • Install emergency stop switches within reach of the operator’s normal working position.

Inspection and Maintenance Practices

  • Inspect guards and exhaust hoods before each shift for proper placement and secure attachment.
  • Clean dust collection ducts and filters regularly to prevent fire and maintain suction efficiency.
  • Check belt and disc tracking, tension, and surface wear to prevent breakage or imbalance.
  • Replace damaged abrasive belts or discs immediately; never operate with torn or frayed abrasives.
  • Verify that openings between the abrasive and worktable do not exceed the OSHA clearance limit.

Best Practices for Compliance

  • Use automatic dust extraction systems designed specifically for wood sanding applications.
  • Train operators to adjust guards and tables before each operation to maintain proper clearance.
  • Implement lockout/tagout procedures when changing belts, discs, or performing maintenance (per OSHA 1910.147).
  • Provide hearing protection and dust masks to reduce exposure to noise and particulates.
  • Post machine-specific operating instructions near each sanding station.

Why OSHA 1910.213(p) Is Important

OSHA 1910.213(p) plays a vital role in preventing the most common and severe injuries associated with sanding operations—such as finger amputations, entanglement, and respiratory illness.
Sanding machines operate at high speed and generate both mechanical and airborne hazards.
By requiring comprehensive guarding, dust collection, and controlled clearances, this standard ensures that operators can work safely without exposure to moving abrasives or hazardous dust.

Related Standards


1910.215 – Abrasive Wheel Machinery: Guarding and Safety Requirements

OSHA 1910.215 — Abrasive Wheel Machinery: Guarding and Safety Requirements

OSHA 29 CFR 1910.215 establishes critical safety standards for abrasive wheel machinery—equipment such as bench grinders, pedestal grinders, surface grinders, and cutoff wheels.
This section is designed to protect operators from hazards associated with wheel breakage, contact injuries, and flying fragments by requiring appropriate wheel guards, tool rest spacing, ring testing, and maintenance practices.
Abrasive wheel machinery operates at extremely high speeds, and failure to meet these safety requirements can result in catastrophic injuries or fatalities.

Purpose and Intent

The intent of OSHA 1910.215 is to ensure that all abrasive wheel machines are equipped with properly designed guards and safety devices to contain fragments if a wheel breaks and to minimize the risk of operator contact with rotating parts.
This regulation also standardizes wheel mounting procedures, speed limits, and inspection routines to ensure that each wheel operates within its rated capabilities.

Key Requirements

  • Wheel guards: All abrasive wheels must be enclosed by guards that cover the spindle end, nut, and flange projections to protect against wheel fragments.
  • Tool rests: Tool rests must be adjusted closely to the wheel (no more than 1/8 inch away) to prevent workpieces from being pulled between the wheel and the rest.
  • Work rests: Must be secure, adjustable, and maintained in good condition to support material during grinding.
  • Flanges: Each wheel must be properly mounted with flanges of equal diameter and strength to distribute clamping force evenly.
  • Ring testing: All vitrified wheels must undergo a “ring test” before mounting to detect cracks or defects.
  • Speed control: Machines must not operate at speeds exceeding the maximum safe operating speed (MSOS) marked on the wheel.
  • Guard openings: The guard’s exposure angle must not exceed limits based on wheel type and mounting (bench, floor stand, cylindrical, etc.).

Types of Abrasive Wheel Machinery Covered

  • Bench and pedestal grinders: Must have upper wheel guards enclosing at least 75% of the wheel periphery.
  • Surface grinders: Require guarding of the periphery and sides not used for grinding.
  • Cylindrical and centerless grinders: Must have fixed and adjustable guards enclosing the wheel and regulating rollers.
  • Portable grinders: Require wheel guards covering at least 180° of the wheel.
  • Cutoff machines: Must include a fixed hood-type guard covering the wheel and spindle.

Common Hazards Controlled

  • Wheel explosion: Containment of high-speed fragments from cracked or overspeed wheels.
  • Contact injuries: Prevents accidental hand or body contact with rotating abrasive surfaces.
  • Kickback: Reduces rebound of material due to poor work rest positioning or improper guarding.
  • Flying debris: Contains sparks, dust, and fragments during grinding operations.
  • Vibration and imbalance: Ensures safe wheel mounting and alignment to prevent shaft or bearing damage.

Guarding and Spacing Requirements

  • Tool rests must be within 1/8 inch of the wheel surface.
  • Adjustable tongue guards (spark deflectors) must be set no more than 1/4 inch from the wheel periphery.
  • Bench and floor grinders must have wheel exposure limited to 90° or less of the periphery.
  • All guards must be constructed of steel or equivalent material to contain wheel fragments at maximum operating speed.

Wheel Mounting and Inspection Procedures

  • Perform a ring test on vitrified wheels before mounting to detect internal cracks.
  • Ensure wheel flanges are of equal diameter, flat, and free from burrs or distortion.
  • Use blotters (compressible paper washers) between the wheel and flange where specified by the manufacturer.
  • Never force a wheel onto a spindle or use excessive pressure during mounting.
  • Run the wheel at operating speed in a protected area for at least one minute before use to confirm stability.

Maintenance and Operation

  • Inspect wheels and guards before each shift for cracks, wear, and secure attachment.
  • Maintain speed governors and motor controls to prevent overspeeding.
  • Clean guards and housings regularly to prevent buildup of grinding dust.
  • Replace worn or damaged guards immediately—do not weld or patch wheel guards.
  • Ensure work rests are properly adjusted after each wheel dressing or replacement.

Best Practices for Compliance

  • Install clear signage showing wheel speed limits and mounting instructions near each machine.
  • Train operators in safe grinding practices, including ring testing, guard adjustment, and PPE use.
  • Provide eye and face protection such as safety glasses and face shields for all operators.
  • Incorporate lockout/tagout procedures for wheel changes and maintenance (per OSHA 1910.147).
  • Use ANSI B7.1-compliant abrasive wheels that meet manufacturing and performance standards.

Why OSHA 1910.215 Is Important

OSHA 1910.215 is one of the most critical standards in machine guarding because it addresses the hazards of high-speed rotating abrasive wheels.
Improperly guarded or mounted wheels can explode with tremendous force, causing severe lacerations, blindness, or death.
By enforcing uniform requirements for guards, tool rests, and inspection procedures, this regulation ensures that abrasive wheel machinery operates safely within its design limits, protecting both operators and nearby workers.

Related Standards

  • OSHA 1910.212: General requirements for all machine guarding.
  • ANSI B7.1: Safety requirements for the use, care, and protection of abrasive wheels.
  • OSHA 1910.243(c): Portable powered tool safety standards.
  • OSHA 1910.219: Mechanical power-transmission apparatus standards.

FAQ

What is a ring test and why is it required?

The ring test detects cracks in vitrified wheels by lightly tapping the wheel and listening for a clear metallic ring sound. A dull tone indicates damage, and the wheel must not be used.

How close should the tool rest be to the wheel?

The tool rest must be adjusted to within 1/8 inch of the wheel to prevent workpieces from being wedged between the rest and the wheel.

Do portable grinders fall under OSHA 1910.215?

Yes. Portable grinders are covered and must have wheel guards that enclose at least 180 degrees of the wheel and are properly mounted.


1926.304 – Woodworking Tools (Portable Power-Driven Tools)

OSHA 1926.304 — Woodworking Tools (Construction Industry)

OSHA 29 CFR 1926.304 establishes safety requirements for woodworking tools used in construction,
including portable saws, abrasive wheel machinery, routers, jointers, and other powered equipment.
The standard focuses on guarding, safe operating practices, and tool design to protect workers
from lacerations, amputations, kickbacks, and other common woodworking hazards.
Compliance with OSHA 1926.304 helps ensure safer job sites and aligns with the broader construction safety standards in 29 CFR Part 1926.

Key Requirements

  • Portable Circular Saws: Must have a guard that covers the blade above and below the base plate. The lower guard must automatically and instantly return to cover the blade when not in use.
  • Radial Saws: Equipped with upper hood guards, non-kickback devices, and automatic return to the starting position.
  • Band Saws & Scroll Saws: Guard all portions of the blade except the working section; wheels must be fully enclosed.
  • Jointers: Each hand-fed jointer must have a guard that automatically covers the section of the head not in use.
  • Table Saws: Must include a hood guard above the blade and anti-kickback devices for ripping operations.
  • Abrasive Wheels: Must meet the guarding and clearance requirements of OSHA 1910.215, adapted for construction use.

Why OSHA 1926.304 Matters

Woodworking tools are among the most hazardous pieces of equipment on construction sites.
Injuries often result from unguarded blades, poor maintenance, or unsafe operating practices.
OSHA 1926.304 requires that guards, hoods, anti-kickback devices, and proper adjustments
are in place before tools are operated.
This standard is critical for preventing serious hand and eye injuries, amputations, and fatalities.

Compliance Checklist

  • Ensure saws and woodworking machines have required guards and hoods.
  • Verify lower guards on portable saws automatically return to blade position.
  • Confirm band saw blades and wheels are fully enclosed.
  • Check that table saws are equipped with hood guards and anti-kickback devices.
  • Inspect abrasive wheels for compliance with ANSI B7.1 and OSHA 1910.215.
  • Train operators in safe tool use and adjustments before starting work.

Internal Linking Opportunities

FAQ

What does OSHA require for portable circular saws?

They must have guards covering the blade above and below, with a lower guard that automatically returns to cover the blade when not in use.

Does OSHA require anti-kickback devices on saws?

Yes. Table saws and radial saws must use non-kickback devices to prevent material from being thrown toward the operator.

How does 1926.304 relate to 1910.213?

1926.304 applies to construction woodworking tools, while 1910.213 governs general industry woodworking machinery. Many requirements are similar but adapted for different environments.

B11 – Machine Safety & Machine Tool Standards

ANSI B11 — Machine Safety & Machine Tool Standards

The ANSI B11 standards series comprises a robust framework for machinery and machine tool safety. It addresses risk assessment, design, guarding, control systems, risk reduction measures, and installation and maintenance of machines. Although not regulatory law, B11 standards are widely referenced by industry and used to interpret OSHA’s machine guarding rules (e.g. 29 CFR 1910.212). :contentReference[oaicite:2]{index=2}

Structure of the B11 Family

The B11 family is organized into three types of standards:

  • Type A (Basic Safety Standards): e.g. ANSI B11.0 defines general concepts, terminology, risk assessment, and safety principles. :contentReference[oaicite:3]{index=3}
  • Type B (Generic Safety Standards): These address safeguarding methods, performance, or safety aspects used across machines (for example, B11.19—Performance Criteria for Safeguarding). :contentReference[oaicite:4]{index=4}
  • Type C (Machine-Specific Standards): Focused on individual machines or categories (e.g. B11.1 for power presses, B11.9 for grinding machines, B11.10 for sawing machines). :contentReference[oaicite:5]{index=5}

Core Themes & Provisions

  • Risk Assessment / Reduction: B11 emphasizes identifying hazards, assessing risk, selecting and validating protective measures, and verifying that risk is reduced to acceptable levels. :contentReference[oaicite:6]{index=6}
  • Safeguarding Methods: Fixed guards, interlocked guards, presence sensors, two-hand controls, light curtains, etc., are all covered with performance criteria. :contentReference[oaicite:7]{index=7}
  • Performance Criteria: Guards and safety devices must meet minimum response times, strength, durability, fail-safe behavior, and integration with control systems. :contentReference[oaicite:8]{index=8}
  • Safety in Existing (“Legacy”) Equipment: B11 encourages adaptation of older machines via retrofitting or supplementary safeguarding where feasible. :contentReference[oaicite:9]{index=9}
  • Design, Modification & Integration: Covers requirements for design, safe modifications, wiring, control logic, maintenance access, risk during changeover, and system integration. :contentReference[oaicite:10]{index=10}

Relation to OSHA & Enforcement Context

OSHA itself does not mandate ANSI B11 by law, but OSHA’s machine guarding standards allow referencing consensus standards like B11 for technical interpretation. For example, OSHA’s eTool on machine guarding lists ANSI B11 standards as guidance resources. :contentReference[oaicite:11]{index=11}
Many safety professionals use B11 standards to design compliant machine guards and safety systems that satisfy both OSHA rules and best practices.

Common Substandards in the Series

  • ANSI B11.0 — Safety of Machinery (baseline, risk methodology) :contentReference[oaicite:12]{index=12}
  • ANSI B11.19 — Performance Criteria for Safeguarding (applies across many machines) :contentReference[oaicite:13]{index=13}
  • ANSI B11.1 / B11.2 / B11.3 — Press, hydraulic, brake machines :contentReference[oaicite:14]{index=14}
  • ANSI B11.10 — Metal sawing machines :contentReference[oaicite:15]{index=15}
  • ANSI B11.9 — Grinding machines (ties into OSHA 1910.215 & 1910.213) :contentReference[oaicite:16]{index=16}

Internal Linking & Application Ideas

FAQ

Is ANSI B11 required by law?

No. ANSI B11 standards are voluntary consensus standards, but OSHA and regulatory bodies often use them as authoritative references when interpreting machine guarding requirements. :contentReference[oaicite:17]{index=17}

Which B11 substandard applies to my machine?

Select the B11 standard matching your machine type, such as B11.9 for grinding, B11.10 for sawing, or B11.1 for presses, plus always apply the general rules in B11.0/B11.19. :contentReference[oaicite:18]{index=18}


B11.0 – Safety of Machinery

ANSI B11.0 — Safety of Machinery

The ANSI B11.0 standard (Safety of Machinery) is the foundational “Type A” standard of the B11 series of American National Standards for machine safety.
It is intended to apply broadly to power-driven machines (new, existing, modified or rebuilt) and to machinery systems, not portable tools held in the hand. :contentReference[oaicite:0]{index=0}
ANSI B11.0 provides the essential framework: definitions, lifecycle responsibilities, risk assessment methodology, acceptable risk criteria, and guidance for using Type-C standards in conjunction with this general standard. :contentReference[oaicite:1]{index=1}

Scope & Purpose

ANSI B11.0-2020 covers machines and machinery systems used for material processing, moving or treating when at least one component moves and is actuated, controlled and powered. :contentReference[oaicite:2]{index=2}
The standard’s purpose is to help suppliers, integrators, and users of machinery identify hazards, estimate and evaluate risks, and implement sufficient risk reduction to achieve an “acceptable risk” level. :contentReference[oaicite:3]{index=3}
It also clarifies responsibilities across the machine lifecycle (supplier, user, modifier) and addresses legacy equipment, prevention through design (PtD) and use of alternative methods for energy control. :contentReference[oaicite:4]{index=4}

Key Concepts & Requirements

  • Terminology & Definitions: Establishes key machine-safety terms (e.g., machine, hazard zone, safeguarding, risk, risk reduction). :contentReference[oaicite:5]{index=5}
  • Risk Assessment Methodology: Describes how to identify hazards, estimate risk severity and probability, evaluate risk, and decide on corrective safeguards. :contentReference[oaicite:6]{index=6}
  • Risk Reduction Principles: Focuses on designing out hazards, applying engineered controls, administrative controls and PPE only when higher-level measures aren’t feasible. :contentReference[oaicite:7]{index=7}
  • Lifecycle Approach: Applies to design, construction, installation, commissioning, operation, maintenance, modification and dismantling of machines. :contentReference[oaicite:8]{index=8}
  • Use of Type-C Standards: ANSI B11.0 explains how to use machine-specific Type-C standards (e.g., B11.9 for grinding machines) together with this standard for full compliance. :contentReference[oaicite:9]{index=9}

Why It Matters

ANSI B11.0 sets the groundwork for safe machine design and use. Without a consistent foundational standard, machine-specific standards may lack coherence or completeness in hazard control.
By following B11.0, manufacturers and users can build robust safety programs, ensure they cover all phases of machine use (including legacy equipment), and demonstrate that hazard identification, risk assessment and risk reduction are performed systematically.
Because the standard is widely referenced by regulatory authorities and industry best practices, compliance strengthens both safety performance and regulatory defensibility.

Relationship to OSHA & Other Standards

Although ANSI B11.0 is a voluntary consensus standard and not a regulation, it is widely acknowledged as “recognized and generally accepted good engineering practice (RAGAGEP)”.
Regulatory bodies like the Occupational Safety and Health Administration (OSHA) reference the B11 series for technical guidance in areas like machine guarding (e.g., 29 CFR 1910.212) and risk assessment. :contentReference[oaicite:11]{index=11}
Furthermore, ANSI B11.0 aligns with the international standard ISO 12100 (Safety of Machinery — General Principles for Design — Risk Assessment and Risk Reduction) but adds U.S.-specific supplier/user responsibilities and lifecycle responsibilities. :contentReference[oaicite:13]{index=13}

FAQ

Is ANSI B11.0 legally required?

No. ANSI B11.0 is a voluntary standard. However, using it supports compliance with regulatory requirements and industry-recognized best practices.

Which machines does ANSI B11.0 apply to?

It applies to power-driven machinery and machinery systems (new, existing, rebuilt or modified) used for processing, treatment or movement of materials—not hand-held portable tools. :contentReference[oaicite:14]{index=14}

How does ANSI B11.0 relate to machine-specific standards?

ANSI B11.0 defines general safety requirements and methodology; machine-specific standards (Type C) cover detailed safeguarding, controls and machine-type hazards. Together, they ensure full coverage of machine safety. :contentReference[oaicite:15]{index=15}

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